Insulation cutter machine - best way to cut

For more than 25 years in the market, we have developed insulation cutter machines CNC that are a combination of outstanding performance, high precision and easy set-up. Our insulation cutting machine has already reached more than 6850 customers worldwide. We provide 24/7 support and local support in over 45 countries.

Our CNC insulation cutter machines can be used to comfortable cut on a variety of materials as they are equiped with dust suction head and vacuum dust collector. You can also get machine with full enclosure which ensures that all dust stays with machine and increase safety for the operator.

Contact us

New series for soft & rigid PU & ISO foams, glass wool, rockwool, foamed glass & more

  • fully automatic contour and sheet insulation cutter machines
  • excellent value for money, high-end specs
  • ideal for:
    • polyurethane foams (PU or PUR)
    • polyisocyanurate foams (PIR, polyiso, ISO)
    • polypropylene & polyethylene foams (PE, PP)
    • mineral wool, stone wool, glass wool & rockwool
    • foamed glass, EPP, etc.
  • insulation cutting machine can handle full-size blocks
  • working areas: 1200x2000, 2000x2000, 2500x2500 or 3000x3000 mm
  • wide selection of cutting wires
  • insulation cutter machine has intuitive and easy-to-learn FastCutter application
insulation cutter machine best way to cut

Insulation cutter machine

  • Insulation cutter is suitable for furniture & upholstery industry (sofas, materaces, etc.),
  • insulation (chimneys, pipes, walls, etc.),
  • packaging industry,
  • sloped roofs out of stone wool,
  • SIP panels (PUR/PIR), etc.
insulation cutting machine

Our XTR PRO insulation cutter machine fast wire cutters are computer-controlled machines which come with our own advanced electronic controllers based on ARM architecture and are connected to a PC via a USB port and then controlled with our proprietary FastWire application.

The drawings can be prepared in any graphics software able to export to one of the formats supported by our software, e.g. CorelDraw, AutoCad or Adobe Illustrator. Once the drawing is opened in our software all you have to do it set cutting parameters of insulation cutter machine (such as speed, wire speed, etc.) and click Cut.

Most simple cuts and trimming operations can also be performed with the use of the included wired handheld/remote controller so very often there is no need to prepare any drawings whatsoever for insulation cutter machine.

During the cut the endless steel fast wire is sped up to 280 km/h to perform the cut. A wide selection of cutting wires is available to ensure consistent high-quality cuts in a variety of different materials.

AVAILABLE MODELS

CUSTOM SIZES AND CONFIGURATIONS AVAILABLE, PLEASE CONTACT US WITH YOUR REQUIREMENTS AND WE WILL BE HAPPY TO QUOTE

XTR PRO 1200XTR PRO 2000XTR PRO 2500XTR PRO 3000
WORKING AREA/TABLE1200x2000 mm2000x2000 mm2500x2500 mm3000x3000 mm
WORKING HEIGHT1300 mm1300 mm1300 mm1300 mm

Insulation cutter machine Technical specification

INSULATION CUTTER MACHINE WORKING AREA/TABLE SIZE1200x2000 mm (XTR PRO 1200)2000x2000 mm (XTR PRO 2000)
2500x2500 mm (XTR PRO 2500)
3000x3000 mm (XTR PRO 3000)
CUTTING WIREendless, abrasive, dia: 1.1-1.6 mm (depending on material)pneumatic wire tensioning
wire break detection
WIRE SPEED280 km/h
WHEEL DIAMETERHDPA wheels of 300 mm diameter
WIRE MOTOR4 kW, 400 V, 50 Hz, inverter-controlled
X & Y DRIVES3-phase easy servo motors + worm gears
MAX. TRANSIT SPEED5 meters/min
ACCESSIBILITYfull access from all sides + optional complete enclosure with sliding doors
PC REQUIREMENTSWindows XP, Vista, 7, 8, 10 & 11
WARRANTY1 year
POWER REQUIREMENTSAC 400V (3-phase), up to 6 KW
INCLUDED IN THE PRICEXTR PRO FastWire Cutting Machine
FastWire application with unlimited free updates
advanced electronic controller based on ARM architecture with USB support
5 cutting wires
wired handheld with a display
12-month warranty
assembly and operational manuals
year-round tech support
unlimited free training in our factory in Poland
NOT INCLUDED IN THE PRICEWindows PC necessary to control the machine
graphics software, e.g. CorelDraw
delivery, installation and training on site (if required)

Insulation cutting machine CNC - accessories

DUST SUCTION HEAD & VACUUM DUST COLLECTOR
  • custom designed dust collecting head
  • collects most dust produced during the insulation cutting process
  • four-bag design for improved performance and less frequent maintenance
  • powerful 7 HP 3-phase motor
  • insulation cutter machine comes complete with 10 meters of flexible 100 mm piping
wool cutting machine
HANDHELD/REMOTE CONTROLLER WITH A DISPLAY
  • convenient overview of current insulation cutter machine parameters such as wire location, rpm, cutting speed, etc.
  • on-the-fly adjustment of parameters during a cut: increase/decrease cutting speed, increase/decrease rpm, etc.
  • start/stop/continue a cut
  • full manual control of machine movement in all axes
best way to cut insulation with remote controller
TURNTABLE
  • manual or software controlled
  • allows for seamless cuts from different angles without the need to touch the block
  • will easily handle full blocks
  • 400 kg load capacity
cutting foam insulation machine
FULL ENCLOSURE
  • insulation cutter machine has sliding door on front and/or back
  • operator's side door
  • full ceiling
  • keeps all dust within the insulation cutter machine
  • increased safety for the operator
insulation cutting machine cnc

Insulation cutter machine software which allows different ways of cutting insulation

All our insulation cutter machines like XTR fast wire cutters come with our own, user-friendly yet powerful FastCutter software. It is available in many different languages and is constantly being improved and developed; all customers receive free upgrades when new versions become available so they are always able to use the machine to its full potential.

FASTCUTTER
  • included with all XTR units
  • unlimited free upgrades
  • available in multiple languages
  • supports the following file formats:
    • plt - e.g. CorelDraw
    • dxf - e.g. AutoCad
    • EPS/AI - e.g. AdobeIllustratoravailable in many different languages
  • compatible with Windows XP, Vista, 7, 8, 10 & 11
  • user-friendly interface, easy-to-use yet powerful
  • on-screen cutting simulation
  • unlimited settings' libraries
  • built-in duplication feature
  • full manual control for simple cuts not requiring a drawin
insulation cutter software cnc
Have a question?
Contact us or check our FAQ